INTELLIVATION Large Area Roll to Roll Web Coating Systems

INTELLIVATION large area roll to roll web coating systems maximize efficiency, run to run consistency, and product quality in the high-end applications of today such as flexible optical coatings, thin film battery, security coatings, and medical device coatings, to name a few. The systems feature substrate pretreatment, up to six configurable process zones per coating drum, one to four temperature controlled coating drums, and a state of the art control system. Process zones can be configured for planar sputtering magnetrons, rotary sputter magnetrons, evaporation (thermal or e-beam) and plasma surface treatments like glow discharge and anode layer ion source. Designed for high throughput large area roll to roll thin film coating and roll to roll processing of flexible substrates including metal foils, polymer webs, textiles, flexible glass, and flexible ceramics, with coated widths up to 2,000mm. INTELLIVATION large area PVD web coating systems are proven in applications such as metallization, security films, optical coatings, flexible electronics, barrier films, medical devices, batteries and other leading edge roll to roll coating technologies. We invite you to come to our fully equipped R2R application development laboratory and try your product idea on our pilot & production scale R2R500 coater.

The powerful yet intuitive control system includes data logging and recipe based processing. A suite of optional in-situ metrology techniques provide for quality assurance of films and for rapid development cycles. The compact design of the R2R series maximizes efficiency by delivering high throughput in a small footprint.  Cost of ownership is further reduced through excellent ease of access for operation and maintenance and reduced utility costs as a result of a proprietary coating drum roller design.

Large Area Vacuum Web Coating System Series Features:

• Web Widths from 500 mm to 2,000 mm
• Plastic & Metal Foils , Textiles, Flexible Glass
• Industry Leading Compact Ergonomic Design
• Versatile Web Paths
  • Web forward and backward enables multi-layer coating designs
  • Non-contact front surface web paths for defect free surfaces
  • Drum mode for coating straps or individual substrates
  • Interleaf removal and application
• Single and Multi-Drum Web Coating Systems
• Up to 6 Configurable Deposition Zones Per Drum
  • Evaporation (Thermal or E-beam)
  • AC or DC Planar Sputter Magnetrons
  • AC or DC Rotary Sputter Magnetrons
  • Plasma surface treatment

Substrates Processed

• Polymers
• Metal foils
• Textiles
• Nonwovens
• Flexible glass

Industry Leading Facility Compact Footprint

With Industrial space at a premium for many companies the area occupied is remarkably small

• 1m width    1,000 ft2    (93 m2)
• 2m width     1,250 ft2    (116 m2)

Provides flexibility for locating equipment in existing facilities

Deposition Sources

Thin film sources:

• Glow Discharge Plasma Surface Treater
• Planar Magnetrons
• Rotary Magnetrons
• Dual Rotary Magnetrons
• Thermal Evaporation
• E-beam
• PECVD
• Optional additional sources