INTELLIVATION R2R Series Vacuum Web Coating Systems

The INTELLIVATION R2R Series roll to roll web coating systems feature substrate pretreatment, four to five configurable process zones, a temperature controlled coating drum and a state of the art control system. Process zones can be configured for planar sputtering magnetrons, rotary sputter magnetrons, evaporation (thermal or e-beam) and plasma surface treatments like glow discharge and anode layer ion source. Designed for roll to roll web coating and roll to roll processing of flexible substrates including metal foils, polymer webs, textiles, flexible glass, and flexible ceramics, with coated widths up to 500mm. The R2R series has proven itself in such applications as metallization, security films, optical coatings, flexible electronics, barrier films, medical devices, batteries and other leading edge roll to roll technologies.

We invite you to come to our fully equipped R2R application development laboratory and try your product idea on our R2R coater.

The powerful yet intuitive control system includes data logging and recipe based processing. A suite of optional in-situ metrology techniques provide for quality assurance of films and for rapid development cycles. The compact design of the R2R series maximizes efficiency by delivering high throughput in a small footprint.  Cost of ownership is further reduced through excellent ease of access for operation and maintenance and reduced utility costs as a result of a proprietary coating drum roller design.

Roll to Roll Web Coating System:

INTELLIVATION R2R Series Features

• Web Widths from 50 mm to 1,000 mm
• Plastic & Metal Foils , Textiles, Flexible Glass & Ceramics
• Industry Leading Compact Ergonomic Design
• Versatile Web Paths
  • Web forward and backward enables multi-layer coating designs
  • Non-contact front surface web paths for defect free surfaces
  • Drum mode for coating straps or individual substrates
  • Interleaf removal optional
• Up to 4 Configurable Deposition Zones
  • Evaporation (Thermal or E-beam)
  • Bipolar Pulsed, AC or DC Planar Sputter Magnetrons
  • BiPolar Pulsed, AC or DC Rotary Sputter Magnetrons
  • Plasma surface treatment options, in addition to Pre- or Post- Treatment
  • Optional depositions Sources e.g. HIPIMS, PECVD,

Substrates Processed

• Polymers
• Metal foils
• Textiles
• Nonwovens
• Flexible glass
• Flexible ceramics

R2R Series Industry Leading Facility Compact Footprint

With laboratory and Industrial space at a premium for many companies the area occupied by the R2R Series is exceptionally small:

• R2R330    60 ft² (5.4 m²)
• R2R500    97 ft² (9.0 m²)
• R2R1000  97 ft² (9.0 m²)

The small R2R footprint provides versatility and flexibility for locating equipment in new or existing facilities.

R2R Series Deposition Sources

Thin film sources:

• Pre-Treatment Surface Treater
• Planar Magnetrons
• Rotary Magnetrons
• Dual Rotary Magnetrons
• Thermal Evaporation
• E-beam
• PECVD
• Optional additional sources